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Application of Ai Color Sorter in Garlic Processing

Application of Ai Color Sorter in Garlic Processing

2025-May-14

In modern agricultural product processing, color sorting technology is playing an increasingly critical role. As a highly efficient and intelligent sorting solution, color sorters have been widely applied in grains, nuts, tea, minerals, and other industries. In the garlic sorting process, the use of color sorters is significantly improving both production efficiency and product quality for processing enterprises.

ai color sorter sorting garlic

1. Challenges in Garlic Processing

Traditional garlic sorting heavily relies on manual labor, which is time-consuming, labor-intensive, and prone to misjudgment or oversight. This is particularly problematic when separating moldy, mechanically damaged, or discolored garlic cloves, where manual sorting struggles to meet quality and export standards.

Common issues include:

Moldy, blackened, or shriveled cloves mixing with good product

Contaminants and foreign matter (e.g., garlic skin, grass, small stones) being difficult to remove

Inconsistent color and high breakage rate in peeled cloves

These issues highlight the inadequacy of traditional methods in meeting modern production demands.

2.GroTech Color Sorter Advantages

GroTech combines AI vision recognition systems with high-precision ejector valve control and years of industry-specific algorithm development to deliver high-efficiency, accurate, and stable garlic sorting.

1. High-Resolution Imaging for Precise Sorting

Equipped with dual-side full-color high-definition CCD cameras, the machine accurately detects subtle discoloration and mold on garlic surfaces, and automatically removes moldy, discolored, broken, or yellowed cloves.

2. AI-Based Self-Learning Algorithm

GroTech’s color sorter features self-learning capabilities that allow it to adapt to different garlic types from various regions or harvests, ensuring maximum defect removal with optimal yield.

3. High-Speed Ejectors for Clean and Efficient Sorting

The machine uses high-response electromagnetic valves with low air consumption, ensuring precise ejection while minimizing operating costs and product loss.

4. Modular Design for Flexible Applications

Whether it's unpeeled cloves, peeled cloves, dried garlic slices, or minced garlic,GroTech color sorters offer flexible configurations to suit diverse processing requirements.

5. Durable and Reliable for Continuous Operation

Built with high-quality materials, the machines are designed for long-term, continuous operation, and come equipped with remote diagnostics and self-check systems to ensure reliability and peace of mind.

3. Customer Case Study: Boosting Efficiency and Cutting Costs

A garlic processing enterprise in India implementedGroTech color sorters and achieved a 60% increase in production efficiency, over 50% reduction in labor costs, and maintained a consistent 98% product acceptance rate—receiving overwhelmingly positive feedback.

“After installing theGroTech color sorter, the return rate on our export orders has almost dropped to zero, and customer satisfaction has greatly improved.”
—Feedback from a client in India

4. Empowering Industrial Upgrades and Brand Competitiveness

As garlic processors place greater emphasis on quality control and export standards, the application of color sorters significantly improves product consistency and compliance, enhancing brand competitiveness. Under the current trend of cost reduction and efficiency improvement, color sorters have become indispensable equipment for both primary and deep garlic processing enterprises.

 

   
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